Front overview of the Poly Plast barite and calcite micronized grinding plant in Gebze

Projects & Field Applications

ENGINEERING IN THE FIELD.
REAL-WORLD RESULTS.

A selected archive of Estilo projects spanning process design, manufacturing, installation and field integration.

ProcessManufacturingInstallationField

Featured case study

Gebze Barite and Calcite Micronized Grinding Plant

Complete Plant

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Gebze, Kocaeli, TürkiyeBarite and CalciteInstalled and commissioned in 2023

Built in Gebze as a new 2023 investment for Poly Plast, the complete plant integrates crushing of dry 100–200 mm run-of-mine barite and calcite, micronized ball milling, dynamic classification, filtration and final-product packing within one process chain.

Complete process engineering and plant layout
Integration of the crushing section
Ø2200 × 4000 mm ball mill and mechanical drive
Bucket elevators, bunkers and material-transfer systems

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Side overview of the barite and calcite micronized grinding plant — Side field view showing the plant platforms, bunkers, transfer systems and grinding equipment

Installed ball mill at the Gebze barite and calcite plant — Installed view of the Ø2200 × 4000 mm ball mill inside the plant

Ball mill during workshop manufacturing at Estilo — Workshop view of the mill shell, girth gear and supporting structure

Ball mill loading and site installation preparation — Loading and installation preparation while positioning the ball mill onto the transport vehicle

Site shipment of the Estilo ball mill — Real project image showing the completed mill during shipment to site

Ball mill girth gear and pinion drive detail — Girth gear, pinion and mechanical drive section transmitting rotation to the mill drum

Estilo ball mill front shell and girth gear detail — Workshop detail showing the mill front shell, girth gear and bearing region

Dynamic separator manufacturing and assembly for the barite and calcite plant — Manufacturing and assembly view of the dynamic separator used to control product fineness

Twin-line classification and filtration section at the barite and calcite plant — Field arrangement of two parallel classification lines, process-air ducts and filter units

Filter unit for the barite and calcite micronized grinding plant — Filter unit used for separation of fine product and dust from the process-air stream

Process fan for the micronized grinding plant — Process fan providing airflow through the classification and filtration circuit

Fan casing and drive system at the barite and calcite plant — Fan casing, motor and mechanical drive arrangement of the process-air system

Workshop view of the hammer crusher for the barite and calcite plant — Workshop view of the hammer crusher used in the secondary size-reduction stage before grinding

Selected work

Real projects, clear scope.

Complete Plant

Barite and Calcite Micronized Grinding Plant

Gebze, KocaeliComplete Micronized Grinding Plant

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General field view of the Ant Porselen quartz grinding plant in Kütahya — General field view of the five-line quartz process plant investment for Ant Porselen in Kütahya

Complete Plant

Quartz Drying, Grinding and Classification Plant

KütahyaComplete Grinding Plant

An integrated quartz processing plant developed for Ant Porselen, combining drying, ball milling and dynamic classification with adjustable product fineness. The investment was planned as a five-line production system.

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Mill shells completed in the workshop — Workshop view before assembly and shipment preparation

Machine Manufacturing

Mill Manufacturing and Shipment Preparation

Grinding Equipment

The equipment delivery sequence from workshop assembly of the mill shell, girth gear, drive group and supports to heavy-transport configuration.

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Project-specific vibrating feeder — Completed vibrating feeder and support body

Machine Manufacturing

Vibrating Feeder Manufacturing

Workshop-Manufactured Auxiliary Equipment

Workshop manufacturing of a welded body, material bed, spring groups, vibration drive and support chassis for controlled transfer to the next process equipment.

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From engineering to field