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Minerals, Ores & Industrial Materials

Blast Furnace Slag: Cooling, Granulation and Grinding

Review blast-furnace slag as an ironmaking by-product, separating air-cooled and granulated routes and covering drying and fine grinding.

Short answer

Blast-furnace slag is an ironmaking by-product formed from ore gangue and fluxes in the blast furnace. Water-granulated glassy slag and air-cooled crystalline slag are different materials.

Class
Ironmaking industrial by-product
Main distinction
Granulated versus air-cooled slag
Fine product
Ground granulated blast-furnace slag (GGBFS)

Cooling history changes the material

Rapid granulation of molten slag can create glassy granules with latent hydraulic potential. Slow air cooling gives a more crystalline aggregate-like material.

Chemistry depends on blast-furnace burden and operation. Colour or source alone cannot verify suitability for cement use.

Industrial routes

  • Drying and grinding granulated slag for slag-cement/SCM routes
  • Qualified aggregate uses for air-cooled slag
  • Mineral wool and other specialist routes
  • Metal recovery and fractionation

Drying and grinding

Water-granulated slag carries free moisture. Drying before fine grinding supports feeding and product transport; drying gas and dust collection belong to the circuit.

Glassy phase, moisture, hard particles and metallic inclusions affect wear and PSD. Magnetic separation or pre-screening may be required.

Difference from steel slag

Blast-furnace slag comes from ironmaking; steel slag comes from steelmaking. Free lime, metal content, volume stability and use criteria differ, so the materials are not merged into one generic slag page.

  • Cooling/granulation route
  • Free moisture and metallic content
  • Glassy phase and intended use
  • Target PSD and quality standard

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